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Clean exhaust gases and efficient engine performance

A functional soot particle filter is essential for modern commercial vehicles in order to meet the strict emission requirements of the Euro 6 standard. The filter captures soot particles from the exhaust gases and burns them off in regular regeneration phases. However, if the soot particle filter is saturated with ash deposits, the exhaust back pressure increases massively. This leads to a loss of power, increased fuel consumption and, in the worst case, can damage the turbocharger. At FZB Fahrzeugbedarf, you will find new particulate filters in OEM quality that impress with their high storage capacity and thermal stability and ensure the long-term operational readiness of your fleet.

Reliable spare parts for your flue gas system

Our range includes particulate filters, soot filter modules, retaining clips, seals, mounting kits and sensors. All components impress with their precise workmanship, durability and high temperature resistance. Thanks to precisely fitting spare parts, maintenance and repair work can be carried out quickly, ensuring that your truck is ready for use and minimizing unnecessary downtime.

Soot/particulate filter, exhaust system1 Soot/particulate filter, exhaust system reman

What should you look out for when buying?

System integration in trucks: DPF and SCR
Soot and particulate filters (DPF) are inextricably linked to the complex exhaust gas aftertreatment systems used in heavy goods vehicles to comply with the Euro VI standard. In trucks, the DPF almost always works closely with the SCR catalytic converter (Selective Catalytic Reduction), which is used to reduce nitrogen oxides (NOx) and requires the injection of AdBlue/urea. The DPF must not only separate soot particles extremely efficiently, but also create the necessary thermal conditions for the SCR reaction. The correct functioning of the filter is therefore essential for the entire exhaust gas purification chain, compliance with legal limits and the avoidance of performance losses.

The challenge of regeneration
The soot collected in the truck DPF must be burned off regularly in a process known as regeneration. In contrast to passenger cars, where this often takes place passively, truck systems often use active regeneration, in which fuel is injected into the exhaust tract or heating elements are activated in order to achieve the necessary high temperatures (up to $600\,^\circ\text$). This places extreme demands on the temperature resistance and thermal shock resistance of the filter substrate (usually ceramic). A functioning filter must be able to effectively manage soot deposition over the entire, often very long, highway journeys.

Efficiency and replacement strategies
In fleet operation, the efficiency of the particulate filter is a decisive factor. High-quality soot filters are designed for an extremely long service life and support compliance with the strict emission regulations over the entire service life of the truck. When replacing, the use of remanufactured filters (remanufactured original parts) is often a cost-effective but high-quality alternative to new parts. Regardless of the choice, the associated sensors (pressure and temperature sensors) and the retaining clamps/seals must always be checked for compatibility and maximum tightness, as exhaust gas leaks would disrupt the sensor system and massively reduce the efficiency of the entire exhaust gas purification system.

Expert guide: All about truck particulate filters (DPF)

It filters solid soot particles from the exhaust gases of diesel engines in order to reduce particulate pollution and comply with statutory emission limits.

Typical signs are a significant loss of power, the warning light in the cockpit, more frequent initiation of regeneration or increased diesel consumption.

Soot can be burned off by heat (regeneration). Ash is an incombustible residue product from burnt engine oil and additives, which permanently clogs the filter over time.

Depending on the usage profile (long-haul vs. short-haul), high-quality filters last between 250,000 and 500,000 kilometers before becoming saturated with ash.

The increasing exhaust back pressure puts a strain on the turbocharger and the exhaust valves. In addition, at some point the vehicle switches to the emergency running program with greatly reduced performance.

Passively, the filter regenerates during highway driving through the natural exhaust gas temperature. Diesel is actively injected to artificially increase the temperature if the natural heat is not sufficient.

Defective differential pressure sensors supply incorrect values to the control unit, which can lead to a new filter becoming blocked again within a very short time or not regenerating correctly.

Yes, the vehicle must be informed that a new filter has been installed so that the ash learning values are reset and the regeneration strategy is recalculated.

Ensure clean exhaust gases and reliable operation

Reduce particulate emissions, protect your exhaust system and maintain the full performance of your truck. Our tested filter components enable quick replacement, minimize downtimes and keep your vehicle ready for use. Order directly online now and equip your exhaust system optimally!